AI condition monitoring · Industry 4.0

Predictive maintenance
for the modern factory.

Stop downtime before it happens. Real-time anomaly detection, vibration spectrum analysis and an AI maintenance assistant — in one clean console.

eneguardian.app/dashboard
Health score
100
Active machines
3
Fault freq.
80 Hz
VIBRATION TREND

Capabilities

Everything you need to keep machines running.

From raw sensor data to actionable diagnostics — condition monitoring that mirrors real industrial practice.

AI anomaly detection

Isolation-Forest models score every reading in real time and surface anomalies before they become failures — no manual thresholds.

Vibration spectrum analysis

FFT + envelope analysis with bearing characteristic frequencies (BPFO/BPFI) to catch incipient bearing faults early.

Health & RUL

A live health score and days-until-maintenance estimate from thermal and vibration degradation models.

Real-time MQTT

Stream telemetry from ESP32 boards and PLCs with sub-second latency into a time-series store.

AI maintenance assistant

A retrieval-augmented chatbot answers grounded in your equipment manuals — diagnoses, procedures, safety notes.

Built to deploy

Containerised microservices running on Azure Container Apps with managed TLS and CI/CD.

Timeline

Live in under a week. Payback in under seven months.

Old or new machines — we connect, stream and act fast. Here's how a line goes online.

Legacy machinesensor box
Modern lineMQTT / PLC

DAYS 1–2

Connect

Old machines get a small sensor box; modern lines tap straight into existing protocols (MQTT / PLC).

factory/plc → 41.0
factory/plc → 78.2
factory/plc → 64.5

DAYS 3–4

Stream

Telemetry streams continuously to the AI; baselines and models calibrate to your equipment.

UNDER 1 WEEK

Go live

Anomaly detection plus FFT + envelope vibration analysis go live — dashboards, alerts and health scores.

Payback < 7 months
Downtime avoided
Health 100 · Excellent
Next service in 24 days

UNDER 7 MONTHS

Payback

Avoided unplanned downtime and condition-based maintenance deliver ROI in under seven months.

Built on industry-standard technologies

Next.jsFastAPIDockerPostgreSQLInfluxDBMQTTTailwind CSSTypeScriptPythonscikit-learnAzureGroqNext.jsFastAPIDockerPostgreSQLInfluxDBMQTTTailwind CSSTypeScriptPythonscikit-learnAzureGroq

FAQ

Frequently asked questions

Ready to prevent downtime?

Explore the live console — real-time telemetry, vibration diagnostics and an AI assistant.